Replacement Fuel Tanks

Replacement Fuel Tanks: Reliable Fuel Storage and Performance for Work Trucks

Whether you’re maintaining a commercial fleet, upgrading your service truck, or replacing a worn-out OEM tank, replacement fuel tanks are an essential investment in safety, capacity, and performance. At Zips.com, we carry a wide selection of diesel and gasoline fuel tanks for work trucks, tow trucks, and utility vehicles from top manufacturers like Buyers Products Co., Transfer Flow, and Goodall Mfg.

Each replacement fuel tank in our catalog is engineered for durability and built to meet or exceed OEM specifications, giving you reliable performance in the most demanding conditions.

Why Upgrade or Replace Your Truck’s Fuel Tank?

Your fuel tank is the heart of your truck’s range and reliability. Over time, corrosion, impact damage, or internal contamination can compromise performance or fuel safety. Replacing or upgrading your tank ensures dependable operation and helps avoid costly downtime.

Common reasons to install a new truck fuel tank include:

• Corrosion or leaks caused by rust or exposure to moisture.
• Increased capacity for long-distance hauling or remote job sites.
• Auxiliary fuel needs to power additional equipment or vehicles.
• Refueling convenience with in-bed or transfer tank systems.

Whether you’re running a flatbed, service body, or pickup, a properly sized replacement fuel tank keeps your operation efficient and compliant.

Trusted Brands for Replacement Fuel Tanks

Zips.com partners with leading fuel system manufacturers known for engineering quality and fitment accuracy across commercial and light-duty vehicles:

• Buyers Products Co. – Offers tough, corrosion-resistant hydraulic reservoirs and auxiliary fuel tanks ideal for heavy-duty truck applications.
• Transfer Flow – A leader in DOT-compliant refueling and auxiliary tank systems designed for seamless in-bed installation and extended range.
• Goodall Mfg. – Known for durable, professional-grade fuel and fluid management products for fleets and mobile service trucks.

Best-Selling Replacement Fuel Tanks

• Buyers 15 Gallon Hydraulic Reservoir – Compact yet rugged, this 15-gallon steel reservoir is ideal for powering hydraulic systems and managing fluid needs in service vehicles.
• Alumitank Inc. International Inventory Fuel Tank – A precision-engineered aluminum fuel tank designed to fit International trucks, offering OEM-level fit and long-lasting corrosion resistance.
• Transfer Flow 40 Gallon Refueling Tank System – A DOT-approved refueling system for diesel trucks, ideal for operators needing to refuel vehicles or equipment on-site.
• Transfer Flow 100 Gal In-Bed Auxiliary Fuel Tank System – The ultimate solution for extending range and uptime, this in-bed auxiliary fuel tank integrates seamlessly with your truck’s existing system.

Choosing the Right Replacement Fuel Tank

Selecting the correct replacement fuel tank depends on your vehicle type, fuel system, and operational demands. Here are key factors to consider before purchasing:

• Tank Type: Choose between refueling tanks, auxiliary tanks, or direct replacement tanks depending on your needs.
• Capacity: Match your tank size to the truck’s usage — smaller capacities for local routes, larger ones for long-distance or off-grid work.
• Material: Aluminum fuel tanks offer corrosion resistance and lightweight performance, while steel fuel tanks provide maximum durability.
• Compliance: Look for DOT-approved or EPA-compliant fuel tanks for safe transport and on-road use.
• Fitment: Verify compatibility with your make, model, and body style before installation.

By choosing high-quality replacement tanks from trusted brands, you’ll maintain safe fuel delivery and extend your truck’s lifespan.

Maintenance and Installation Tips

Proper installation and maintenance are key to long-term fuel tank reliability. Always inspect mounting straps, gaskets, and fittings for wear before replacement. After installation, perform regular checks for leaks or corrosion and drain water or sediment buildup when applicable. For complex auxiliary systems, professional installation is recommended to ensure regulatory compliance and fuel system integration.

Frequently Asked Questions (FAQ)

What’s the difference between a replacement and auxiliary fuel tank?
A replacement fuel tank directly replaces the OEM tank on your truck, while an auxiliary fuel tank supplements your primary system to extend driving range or provide refueling capability.

Are aluminum fuel tanks better than steel?
Aluminum tanks resist corrosion and are lighter, making them ideal for long-term use, while steel tanks offer superior strength and impact resistance for rugged environments.

Do I need a DOT-approved fuel tank?
Yes, DOT-approved tanks are required for refueling and transport applications to ensure safety and compliance on public roads.

Can I install an auxiliary tank myself?
Many in-bed auxiliary tanks, like the Transfer Flow 100 Gal In-Bed Auxiliary Fuel Tank System, include installation kits, but professional installation is recommended for optimal safety and integration.

How do I know if my tank is failing?
Signs of fuel tank failure include visible leaks, rust, loss of pressure, or fuel contamination. If you experience these symptoms, replace the tank immediately to prevent operational issues or fire hazards.