Truck Inspection Checklist

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Truck Inspection Checklist

CHP Inspection Checklist Header

Follow this checklist to help maintain your equipment and keep it in compliance with DOT inspection requirements. The checklist is tailored to tow companies for the California Highway Patrol inspection program but can also be used as a guide for general commercial vehicle and tow truck inspections. Most categories include links to the replacement parts if the original parts are found to be defective. Truck inspections make a difference, and whether you are prepping for the California Vehicle Code Inspection or your state’s annual vehicle inspection certification, this checklist is the first tool you need to reach for to ensure compliance for your fleet.

Download the CHP checklist PDF here:

CHP Truck Inspection Checklist 2022

Requirements for All Classes

California Vehicle Code Requirements.

Current Registration	4000 CVC
Headlights	24400 CVC
Beam Indicator	24408 CVC
Tail Lamps	24600 CVC	Shop Now
License Plate Lamp	24601 CVC	Shop Now
Stop Lamps	24603 CVC	Shop Now
Extension Lights	24605 CVC	Shop Now
Backup Lamps (1969+)	24606 CVC	Shop Now
Reflectors, Rear	24607 CVC	Shop Now
Reflectors, Front and Side (1968+)	24608 CVC	Shop Now
Turn Signals	24951 CVC	Shop Now
Clearance Lamps (>80" Wide)	25100 CVC	Shop Now
Amber Warning Lights	25253 CVC	Shop Now
Warning Devices (Reflectors)	25300 CVC	Shop Now
Service Brakes	26311 CVC

Parking Brake	26451 CVC	Shop Now
Windshield	26700 CVC
Windshield Wipers	26706 CVC
Mirrors	26709 CVC	Shop Now
Horn	27000 CVC	Shop Now
Exhaust System	27150 CVC
Fuel Cap	27155 CVC
Tire Tread	27465 CVC
Fenders/Mud Guards	27600 CVC	Shop Now
Broom	27700 CVC	Shop Now
Shovel	27700 CVC	Shop Now
Fire Extinguisher 4B, C Rating	27700 CVC	Shop Now
Safety Chains	29004 CVC	Shop Now
Signs	27907 CVC	Shop Now

Service and other equipment.

Flashlight	Shop Now
Wrecking Bar (Large Pry Bar)	Shop Now
Six (6) 30-Minute Flares or 6 Reflectorized Cones, Min. 12" Ht.	Shop Now
Trash Cans & Absorbent (4 Gallon Minimum)	Trash Cans	Aborbents
Shop Rags or Paper Towels	Shop Now
Shop to Truck Communications (Cell Phones / 2-Way Radio)
Approved Fuel Containers (Classes A and B) If Carried	Shop Now
Booster Battery or Hot Box	Shop Now

	Hydraulic Jack	Shop Now
	Tire Changing Equipment	Shop Now
	Rubber Mallet / Hub Cap Tool (Classes A and B)	Shop Now
	Lockout Tools (Classes A and B)	Shop Now
	Motorcycle Straps (Class A)	Shop Now
	Sledge Hammer (Classes B, C, and D)	Shop Now
	Tool Kit	Shop Now
	Reflective Safety Attire	Shop Now

Towing Equipment.

	Manufactured Rating Plates	Shop Now
	Controls Labeled	Shop Now
	Wrecker Boom Assembly	Shop Now
	Wheel Lift Assembly	Shop Now
	Body and Towing Equipment Mounting Bolts
	Winch Rating:	Boom Capacity:

	Wrecker Controls	Shop Now
	Throttle Control (If Equipped)	Shop Now
	Hydraulic Rams, Hoses, Valves
	Cable Sheaves	Shop Now
	Recovery Chain	Shop Now

Wheel Lift.

	Pivot Pin	Shop Now
	Wheel Tie Down Safety Straps or Chains	Shop Now

	"L" Arms	Shop Now
	Claw

Conventional.

Tow Sling Assembly (Check for bent inner tubes)

Shop Now

Sling Pads

Shop Now

Car Carrier.

	Carrier Bed Frame	Shop Now
	Bed Hinges	Shop Now
	Loading Bridle	Shop Now

	Bed Safety Lock	Shop Now
	Loading Bridle	Shop Now

Tow Truck Equipment Specifications (By Class)

Class A.

	Minimum 14,000 lbs. GVWR Chassis
	4-Ton Boom Rating
	One 4-Ton Snatch Block	Shop Now
	Tow Dolly (w/ Wheel Tie Down Straps)	Shop Now
	Steering Wheel Securement Device	Shop Now
	Tow Sling "Minimum" 3,000 lbs. (If Equipped)	Shop Now

Tow Chains "Minimum" 5/16"Grade 70 w/ J/T Hooks	Shop Now
Two (2) Safety Chains 5/16" Alloy or OEM Specifications	Shop Now
Wheel Lift Rating - 3,000 lbs. Extended
Two (2) Crossbeams, (1) 48"L x 4"W x 4"D and (1) 60"L x 4"W x 4"D
100'L x 3/8" dia. Cable 6 x 19 Wire Rope or OEM Specifications	Shop Steel	Shop Fiber

Class A Car Carrier One Vehicle.

Minimum 19,000 lbs. GVWR Chassis
50'L x 3/8" dia. Cable 6 x 19 Wire Rope or OEM Specifications	Shop Steel	Shop Fiber
Loading Bridle w/ J/T Hooks	Shop Now

	Four (4) Safety Chains 5/16" Grade 70 or Rated Nylon Straps w/ Ratchets	Shop Now
	Adequate Crossbeams or Ramping Material

Class A Car Carrier Two Vehicle.

Minimum 23,500 lbs. GVWR Chassis
Loading Bridle w/ J/T Hooks	Shop Now
50'L x 3/8" dia. Cable 6 x 19 Wire Rope or OEM Specifications	Shop Steel	Shop Fiber
Alloy/OEM Spec & Wheel Straps - Towed Vehicle

	Four (4) Safety Chains 5/16" Alloy or OEM Specs. & Two (2) for Towed Vehicle	Shop Now
	Steering Wheel Securement Device	Shop Now
	Adequate Crossbeams or Ramping Material

Class B.

Minimum 33,000 lbs. GVWR Chassis
16-Ton Boom Rating
150'L x 7/16" dia. Cable 6 x 19 Wire Rope or OEM Specifications	Shop Steel	Shop Fiber
Safety Chains 1/2" Alloy or OEM Specifications	Shop Now
Two (2) 8-Ton Snatch Blocks	Shop Now
Air Brakes or Hydraulic w/ Air Hookup Package
Air Hoses and Fittings	Shop Now	Quick Connect Kit
Steering Wheel Securement Device	Shop Now
Axle Covers/Caps	Shop Now

	Tow Sling 7,000 lbs. Rating (If Equipped)
	Truck Hitch/Tow Bar with 7,000 Pound Rating (If Equipped)
	Two (2) 48"L x 6"W x 4"D Crossbeams (Minimum)
	Tow Chains "Minimum" 1/2" Grade 70 with JT Hooks	Shop Now
	Wheel Lift Rating — 10,000 lbs. Retracted
	Wheel Lift Rating — 8,000 lbs. Extended
	Under Lift/Fork Adapters w/ Tie-Down Straps or Chains	Shop Now
	Safety Tie-Down Chains and Binders	Shop Now
	Aluminum Tow Angles (Minimum 2)	Shop Now

Class B Car Carrier One Vehicle.

Minimum 33,000 lbs. GVWR Chassis
50'L x 3/8" dia. Cable 6 x 19 Wire Rope or OEM Specifications	Shop Steel	Shop Fiber
Loading Bridle w/ J/T Hooks	Shop Now
Steering Wheel Securement Device	Shop Now

	Two (2) Safety Chains 5/16" Alloy/OEM Spec & Wheel Straps for Towed Vehicle
	Four (4) Safety Chains 5/16" Grade 70 or OEM Specifications	Shop Now
	Adequate Cross Beams or Ramping Material

Class C.

Minimum 52,000 lbs. GVWR Chassis
25-Ton Boom Rating
200'L x 5/8" dia. Cable 6 x 19 Wire Rope or OEM Specifications	Shop Steel	Shop Fiber
Two (2) Safety Chains 5/8" Alloy or OEM Specifications	Shop Now
Two (2) 12-Ton Snatch Blocks	Shop Now
Air Brakes w/ Air Hookup Package
Air Hoses and Fittings	Shop Now	Quick Connect Kit
Steering Wheel Securement Device	Shop Now
Axle Covers/Caps	Shop Now
Truck Hitch/Tow Bar 12,000 lbs. Rating (If Equipped)

	Tow Chains 5/8" Grade 70 or OEM Specifications	Shop Now
	Two (2) 48"L x 6"W x 4"D Crossbeams (Minimum)
	Pintle Hook
	Under Lift Rating — 25,000 lbs. Retracted
	Under Lift Rating — 12,000 lbs. Extended
	Wheel Lift Safety Straps or Chains	Shop Now
	Under Lift/Fork Adapters w/ Tie-Down Chains and Binders	Shop Now
	Aluminum Tow Angles (Minimum 2)	Shop Now
	Safety Tie-Down Chains and Binders	Shop Now
	Tow Sling 12,000 lbs. Rating (If Equipped)	Shop Now

Class D.

Minimum 54,000 lbs. GVWR Chassis
35-Ton Boom Rating
250'L x 3/4" dia. Cable 6 x 19 Wire Rope or OEM Specifications	Shop Steel	Shop Fiber
Two (2) Safety Chains 5/8" Alloy or OEM Specifications	Shop Now
Two (2) 12-Ton Snatch Blocks	Shop Now
Air Brakes w/ Air Hookup Package
Air Hoses and Fittings	Shop Now	Quick Connect Kit
Steering Wheel Securement Device	Shop Now
Axle Covers/Caps	Shop Now
Truck Hitch/Tow Bar 20,000 Pound Rating (If Equipped)

	Tow Chains 5/8" Grade 70 or OEM Specifications	Shop Now
	Two (2) 48"L x 4"W x 4"D Crossbeams (Minimum)
	Pintle Hook	Shop Now
	Under Lift Rating — 32,000 lbs. Retracted
	Under Lift Rating — 16,000 lbs. Extended
	Under Lift/Fork Adapters w/ Tie-Down Straps or Chains	Shop Now
	Aluminum Tow Angles (Minimum 2)	Shop Now
	Safety Tie-Down Chains and Binders	Shop Now
	Truck Hitch/Tow Bar 20,000 Pound Rating (If Equipped)	Shop Now
	Tow Sling with 20,000 Pound Rating (If Equipped)