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Ramsey HD234 8,000 lb. Hydraulic Worm Winch w/ Ram-Lok - Jerr-Dan w/ Adapter Rod and Box Frame
The Ramsey HD234 Complete 8,000 lb. Hydraulic Worm Winch Package provides an all-in-one replacement solution for Jerr-Dan car carriers and custom rollback decks. This commercial assembly includes the 8K self-locking worm winch, the Jerr-Dan clutch adapter rod and the full protective steel box frame mount. This setup is ideal for complete carrier overhauls, custom bed builds or replacing damaged factory mounting structures.
Product Highlights
8,000-lb. Rated Line Pull
Built to handle heavy passenger cars, SUVs and commercial equipment, giving rollback operators full pulling authority across standard 10-series and 12-series carrier duties.
Fast Line Recovery Speed
Engineered for optimum hydraulic efficiency, retrieving line at up to 28 feet per minute (at 15 GPM) to speed up hookups and reduce hazardous dwell time on highway shoulders.
High-Volume Drum Capacity
Generous 11.31" x 7.25" x 3.5" drum dimensions accommodate up to 140 feet of 3/8" wire rope, allowing long-reach snatch block setups and deep ditch recoveries.
Self-Locking Mechanical Security
Features Ramsey’s precision-machined worm gear drive that automatically locks the drum in place the moment hydraulic pressure stops, preventing accidental freespooling under heavy tension.
Ram-Lok® Spring-Loaded Manual Clutch
Features Ramsey’s proven pull-and-rotate Ram-Lok® mechanism, giving operators smooth, instant drum disengagement for fast free-spooling wire rope payout.
Complete Drop-In Jerr-Dan Assembly
Standardized package includes both the Jerr-Dan adapter rod and full box frame mount for hassle-free replacement on damaged decks or custom carrier builds.
Heavy-Duty Protective Steel Box Frame
Includes a precision-formed structural steel housing that fully encloses the drum assembly. This prevents frame flex, protects the drive components and absorbs structural twisting under severe off-angle pulls.
SAE J706 Compliant & Made in USA
Manufactured in the United States to meet rigid SAE J706 towing safety standards, guaranteeing long service life, field durability and operator safety under continuous commercial use.
Specifications
- Rated Line Pull: 8,000 lbs. (3,628 kg) — 1st Layer
- Gear Reduction Ratio: 34:1 Worm Gear
- Line Speed (1st Layer): 28 FT/MIN @ 15 GPM
- Hydraulic Requirement: 2,375 PSI @ 15 GPM
- Drum size: 11.31"L x 7.25" flange x 3.5" barrel
- Clutch Type & Control: Ram-Lok® manual pull-and-rotate
- Recommended Wire Rope: 3/8" (Up to 140' drum capacity)
- Weight (Without Cable): 110 lbs.
- Included hardware: Full steel box frame mount + Jerr-Dan adapter rod
Dimensions & Drum Spec
- Drum barrel diameter: 3.5"
- Drum flange diameter: 7.25"
- Drum length: 11.31"
- Cable capacity: 140 ft. of 3/8" wire rope
Equipment Compatibility
Complete drop-in replacement package for Jerr-Dan 10-Series and 12-Series rollback carriers, car haulers and custom bed builds requiring a full protective mounting housing.
Note: If your existing Jerr-Dan steel box frame is in good structural condition and you only need to replace the winch core and adapter rod to save on hardware costs, order Zip's Part # 121815.
Ramsey Omega 8,000 Heavy Duty Planetary Winch
Product Highlights
Automatic Load-Holding Brake
Equipped with a strong, automatic load-holding brake engineered for maximum strength and reliability. It securely holds the winch's full 8,000-lb. rated line capacity during stationary holds and heavy pulls.
Superior Cable Management
Includes an integrated Ramsey spring-loaded roller tensioner that maintains consistent tension on the drum. This prevents wire rope binding, reduces overlapping and significantly extends cable service life.
Low-Profile Envelope for Rollbacks & Car Carriers
Delivers an optimal power-to-weight ratio in a low-profile envelope designed to save space and weight. Its compact footprint allows for clean, easy installation in tight car carrier and rollback mounting setups.
Field-Serviceable Hydraulic Design
Engineered to eliminate job-site downtime, the Ramsey Omega 8 features a streamlined design that can be serviced directly in the field. This field-first construction saves maintenance hours and keeps recovery vehicles on the road.
Dual Free-Spool Clutch Control Options (Air Shift or Manual)
Available with a pneumatic air shift clutch for convenient cab-controlled free-spool actuation or a spring-loaded pull-and-rotate manual shift knob. Both options deliver rapid cable payout for fast, safe roadside setups.
High-Efficiency Planetary Gearing
Combines a rugged 5.1:1 single-stage planetary gear set with a heavy-duty 15.2 cu in./rev. hydraulic motor to deliver line retrieval speeds up to 52 FPM at 17 GPM (1st layer). Engineered for high mechanical efficiency, rapid line recovery and long service life under continuous usage.
Specifications
Manual
Simple, zero pneumatic lines required, ideal for straightforward mechanical beds.
Air Release
Integrates with existing onboard air systems, enables remote/cab operation and keeps drivers off the side of dangerous highways.
Dimensions
- Length: 26.99"
- Drum Diameter: 9.75"
- Height: 12"
Performance Specifications
- Rated Line Pull: 8,000 lbs.
- Weight (without cable): 126 lbs.
- Gear Reduction: 5.1:1
- Motor Size: 15.2 cu in./rev.
General Specs
- Compliance: Meets SAE J706 Standards
- Origin: Made in the USA
- Warranty: 2-Year Limited Manufacturer Warranty
Replacement Parts
When replacing a Ramsey Sierra winch with an Omega winch on car carrier beds, specific fluid tubes and bolt modifications are required.
Mounting Hardware
1/4" shorter bolts are required on the freewheel side of the mount when replacing a Sierra winch, #12-04008448.
{faq: q: What is the rated capacity of the Ramsey Omega winch? :a The Ramsey Omega winch features a rated line pull capacity of 8,000 lbs., making it highly effective for car carriers, rollbacks and recovery setups.}
{faq: q: Does the Ramsey Omega 8K winch feature an automatic brake? :a Yes, it is equipped with a strong, automatic load-holding brake engineered to securely hold the winch's full 8,000-lb. capacity during stationary holds and heavy pulls.}
{faq: q: What clutch control options are available on this winch? :a The Ramsey Omega 8K is available with two clutch options: a pneumatic air shift clutch for convenient cab-controlled actuation or a spring-loaded pull-and-rotate manual shift knob.}
{faq: q: Is the Ramsey Omega 8K winch field-serviceable? :a Yes. It is designed with a streamlined, field-first construction that allows maintenance and repairs to be done on the jobsite, keeping your recovery vehicle on the road.}
Ramsey Level Winder - Model 400
Ramsey Winch Solenoid Assemby with Housing 12 Volt
Ramsey Winch Tensioner Assembly
Ramsey 11" Fairlead Roller
Ramsey Winch 8,000-Lb. Hydraulic Industrial-Grade Winch, Series H246Y, Clockwise Rotation
Ramsey HD-P / RPH Planetary Hydraulic Roller Tensioner Kit w/ Standard Drum
Ramsey 400 Series Worm Gear Roller Tensioner Kit w/ Standard Drum
Ramsey 400 Series Century Car Carrier Roller Tensioner Kit
Ramsey 200 / 300 Series Worm Gear Roller Tensioner Kit w/ Y Drum
Ramsey HD234 with Adapter Rod
The Ramsey HD234 8,000 lb. Hydraulic Worm Winch with Adapter Rod is built specifically for operators needing a direct core replacement on Jerr-Dan rollback carriers and car haulers. Designed to re-use your carrier’s existing operational mounting frame, this heavy-duty 8K winch comes pre-fitted with the specialized Jerr-Dan adapter rod extension for direct linkage to factory manual clutch controls.
Product Highlights
8,000 lbs. Rated Line Pull
Built to handle heavy passenger cars, SUVs and commercial equipment, giving rollback operators full pulling authority across standard 10-series and 12-series carrier duties.
Self-Locking Mechanical Security
Features Ramsey’s precision-machined worm gear drive that automatically locks the drum in place the moment hydraulic pressure stops, preventing accidental freespooling under heavy tension.
Ram-Lok® Spring-Loaded Manual Clutch
Features Ramsey’s proven pull-and-rotate Ram-Lok® mechanism, giving operators smooth, instant drum disengagement for fast free-spooling wire rope payout.
Fast Line Recovery Speed
Engineered for optimum hydraulic efficiency, retrieving line at up to 28 feet per minute (at 15 GPM) to speed up hookups and reduce hazardous dwell time on highway shoulders.
Integrated Jerr-Dan Adapter Rod Assembly
Comes factory-equipped with the extending adapter rod required to interface directly with standard Jerr-Dan manual clutch linkages, eliminating custom shop fabrication.
Cost-Effective Drop-In Assembly
Keeps repair costs low by allowing you to replace a worn or damaged winch core while keeping your intact Jerr-Dan subframe box structure.
Specifications
- Rated Line Pull: 8,000 lbs. (3,628 kg) — 1st Layer
- Gear Reduction Ratio: 34:1 Worm Gear
- Line Speed (1st Layer): 28 FT/MIN @ 15 GPM
- Hydraulic Requirement: 2,375 PSI @ 15 GPM
- Motor Displacement: 3.6 cu. in./rev.
- Clutch Type & Control: Ram-Lok® Manual Pull-and-Rotate
- Recommended Wire Rope: 3/8" (Up to 140' Drum Capacity)
- Weight (Without Cable): 110 lbs.
- Included Hardware: Jerr-Dan Adapter Rod (Box Frame Not Included)
Dimensions & Drum Spec
- Drum Barrel Diameter: 3.5"
- Drum Flange Diameter: 7.25"
- Drum Length: 11.31"
- Cable Capacity: 140 ft. of 3/8" wire rope
Equipment Compatibility
Direct core replacement for Jerr-Dan 10-Series and 12-Series rollback carriers equipped with factory manual clutch controls and an intact, undamaged mounting box structure.
To note: If your mounting structure is damaged or missing, order Zip's Part #121795 for the complete assembly with box frame.
{faq: q: What is the rated capacity of the Ramsey HD234 winch? :a The Ramsey HD234 hydraulic worm winch features an 8,000 lb. (3,628 kg) rated line pull on the first layer, giving rollback operators plenty of pulling authority for heavy passenger cars, SUVs and commercial equipment.}
{faq: q: Is this winch a direct replacement for Jerr-Dan rollback carriers? :a This specific Ramsey HD234 is designed as a direct core replacement for Jerr-Dan 10-series and 12-series rollback carriers. It includes the integrated adapter rod required to interface directly with standard Jerr-Dan manual clutch linkages.}
{faq: q: How does the Ram-Lok clutch mechanism work? :a The winch utilizes Ramsey’s proven pull-and-rotate Ram-Lok® spring-loaded manual clutch. This allows operators to achieve smooth and instant drum disengagement for fast, free-spooling wire rope payout.}
{faq: q: How fast is the line recovery speed on the Ramsey HD234? :a When supplied with the required 15 GPM of hydraulic flow, the Ramsey HD234 retrieves line at up to 28 feet per minute on the first layer, helping to speed up hookups and reduce dwell time on the road.}
{faq: q: Does the Ramsey HD234 have a brake system? :a Yes, it features self-locking mechanical security. The precision-machined worm gear drive automatically locks the drum in place the moment hydraulic pressure stops, preventing accidental freespooling under tension.}
Ramsey QM9000 9,000 lb. 12V Electric Planetary Winch
Ramsey 200 Series Century Car Carrier Roller Tensioner Kit
Ramsey RPH-30,000 Winch Seal and Gasket Kit
Ramsey Patriot 15000 Electric Planetary Winch
Ramsey DC200 8,000 lb. Industrial Electric Worm Winch
Ramsey Winch Level Winder 5 7/8" Wide
Ramsey Kit-Seal, Gasket, O-Ring, PowerMaster Air Shift
Ramsey QM9500 9,500 lb. Planetary Winch
Ramsey Patriot Profile 12000 Electric Planetary Winch w/ Wireless Remote
Ramsey Wireless Remote
Ramsey RE 12000 RX Winch
Ramsey Patriot 6000 Electric Planetary Winch
Ramsey REP 8000 Electric Planetary Winch
Ramsey Commercial-Grade 9500 Patriot 9,500 lb. 12V Electric Planetary Winch
Ramsey Patriot 9500 Electric Planetary Winch
Ramsey QM8000 8,000 lb. 12V Electric Planetary Winch
Ramsey Winch 8,000-Lb. Hydraulic Industrial-Grade Winch, Series H246, Clockwise Rotation
Ramsey RE 12000R 12,000 lb. Electric Planetary Winch
Ramsey Hercules Winch
The Ramsey Hercules Hydraulic Planetary Winch delivers powerful pulling performance for demanding heavy-duty towing and recovery applications. Available in capacities ranging from 15,000 to 50,000 pounds, this winch combines a compact, lightweight design with advanced cable management features. A pneumatic roller tensioner helps control cable winding, while dual adjustable drag brakes help prevent bird-nesting during free-spooling. The fabricated drum features straight flanges to help reduce cable climbing, and the clutch design minimizes the risk of partial engagement. Approved for compatible synthetic rope, the Hercules offers the pulling power, cable control and versatility professionals need for challenging recovery operations.
Product Highlights
Up to 50,000-lb. Rated Line Pull
Heavy-duty planetary hydraulic performance built specifically for severe recovery, commercial equipment transport, and heavy wreckers.
Large Winch Capacity
Large-capacity drum design capable of spooling up to 250 ft of high-strength line for long-reach recovery setups.
Synthetic Rope & Wire Rope Approved
Use only 12 strand (HMPE) high modulus polyurethane fiber coated synthetic rope, commonly known as Dyneema.
Negative Draft Clutch Design
Features an engineered angle on the clutch teeth that ensures a positive, unyielding hold on the load under tension, preventing accidental disengagement or slipping.
Internal Air-Shift Freespool
Fully enclosed pneumatic shifting mechanism that enables safe remote operation for fast payout from a distance.
Low-Temperature Cold Shifting
Internal air-shift system is engineered to deliver reliable remote operation in extreme environments down to -40°F (-40°C).
Superior Cable Management
Features dual adjustable drag brakes and a roller tensioner utilizing both constant spring force and adjustable pneumatic force for maximum bird-nesting control.
2-Speed Motor with 12 or 24 VDC Control
Electric-over-hydraulic 2-speed shifting powered by 12 VDC or 24 VDC for rapid line retrieval speeds and dependable signal control.
Bi-Directional Winching Flexibility
Hydraulically engineered for effortless over-winding or under-winding spooling orientation depending on subframe mounting needs.
Dual Cartridge Counterbalance Valves
Integrated dual counterbalance valves provide smooth load holding, precise lowering control, and simple rotation changes.
Standard 18-Month Warranty
18-month warranty on or after March 1, 2026. An additional 18 months is available upon product registration for a total of 3 years of protected operation.
Benefits
Uncompromising Load Control
Negative draft clutch mechanism ensures maximum hold and zero accidental disengagement under heavy strain.
Longer Cable Life
Dual drag brakes and dual-force roller tensioning prevent backlash, bird-nesting and costly cable damage.
Safer Operation
Remote air-shift freespool lets operators payout line from a safe distance away from active traffic and pinch points.
Less Operator Fatigue
Full compatibility with 12-strand Dyneema® synthetic rope makes rigging significantly lighter and easier to maneuver.
All-Weather Reliability
Low-temperature seals and valving perform reliably down to -40°F/C without freezing or sticking.
Flexible Installation
Bi-directional winding and dual counterbalance valves adapt easily to various chassis layouts and rotation preferences.
Specifications
| Model | Rated Line Pull (lbs.) | Rated Line Pull (kg) | Maximum capacity | Rating Class |
|---|---|---|---|---|
| Hercules 15000 | 15,000 lbs. | 6,804 kg | 138 ft. | Light Heavy-Duty / Standard Carrier |
| Hercules 20000 | 20,000 lbs. | 9,072 kg | 125 ft. | Medium Heavy-Duty Wrecker |
| Hercules 25000 | 25,000 lbs. | 11,340 kg | 250 ft. | Heavy Wrecker / Equipment Transport |
| Hercules 35000 | 35,000 lbs. | 15,876 kg | 255 ft. | Severe Recovery / Commercial Transport |
| Hercules 50000 | 50,000 lbs. | 22,680 kg | 250 ft. | Maximum Capacity Commercial Recovery |
Attachments
Full Hercules Series Spec | Hercules Heavy Duty 50K Flyer
Ramsey Drum Replacement Kit, HDP, 9.75", Wedge Pocket, Bearium Bushing
Ramsey Drum Replacement Kit, HDP, 9.75", Wedge Pocket, MPIF Bronze Bushing
Ramsey Drum Replacement Kit, HDP, 6.5", Bearium Bushing
Ramsey Drum Replacement Kit, HDP, Omega, 8.84", Cable Anchor
Ramsey Drum Replacement Kit, SCH, 6.20" Drum, 7.5" BD
Ramsey Drum Replacement Kit, SCH, 6.20" Drum, 6.5" BD
Ramsey Drum Replacement Kit, HDP, 6.5", MPIF Bronze Bushing
